PTFE Fine Powder High Reduction Ratio

PTFE Fine Powder

PTFE-fine-powder
PTFE-fine-powder

PTFE Fine Powder High Reduction Ratio

PTFE fine powder high reduction ratio is a material with high compression ratio. Uflon’s fine pwoder can achieve a high compression ratio of 1700:1, maintaining good processing performance and product quality during processing. It is widely used in the production of precision products such as fine-walled tubes and wire insulation layers.

Characteristics of PTFE fine powder high reduction ratio

 

  • Suitable for precision machining, meeting the needs of high-precision, small-sized products.

  • Efficient continuous production, suitable for large-scale industrial production.

  • Even at high compression ratios, it retains the excellent properties of PTFE, such as high temperature resistance, chemical corrosion resistance, and low coefficient of friction.

 

Process cautions of PTFE fine powder high reduction ratio

 

  • Extrusion Pressure Control: Precisely adjust extrusion pressure is crucial. Excessive pressure lead to excessive resin shearing, extrudate deformation or breakage; conversely, insufficient pressure will prevent high-precision molding.

  • Die Design: The shape, size, and surface finish of the die are critical for high compression ratio processing. It is essential to ensure the die can evenly distribute pressure and reduce stress concentration.

  • Additive Selection: Adding suitable organic solvents or lubricants to improve resin fluidity and reduces extrusion resistance. Meanwhile, it is important to ensure that the additives completely volatilize during subsequent sintering without affecting product performance.

 

UF-241 Technical Index

No. ITEM UNIT VALUE
  Grade   Excellent Grade
1 Appearance   White powder
2 Cleaness   Excellent Grade
3 Bulk Density g/l 475±100
4 Tensile Strength ≥ Mpa 25
5 Elongation ≥ % 300
6 Particle Size um 400-575
7 Moisture Content≤ % 0.03
8 Standard Relative Density   2.145-2.175
9 Maximum Reduction Ratio   2500:1
10 Extrusion Pressure Mpa 50.0-75.0(1700:1)
11 Thermal Instability Index≤   50
12 Processing Method   Paste Extrusion

Application

 

Designed for processing at medium,high reduction ratio. Particularly suitable for thin-walled fine tubes, wire insulation sheaths, wire cable etc.